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Metaldyne has over 25 years experience supplying a wide range of components for use in 4WD transfer cases: Drive-Driven Sprockets, Synchronizer Sprockets, Tone Wheels, Clutch Hubs and Apply Plates, Planetary Carriers, Cams and Gears for Automatic Shift, Soft Magnetic components for solenoids. Metaldyne is able to take an active role in the FEA activities related to component design. In many cases, we are able to offer recommendations on the material and heat treat specifications based on the transfer case torque and load requirements.
Metaldyne sprockets feature:
- Sinter-hardened sprocket material options for low to high torque applications
- Full complement of finishing equipment such as hard-turning, honing, and milling to provide finished components, ready-for-assembly
- Diamond spline broaching for minimum backlash
- Lean manufacturing lines to minimize WIP, increase productivity
- Extensive use of poke-yoke for machining and assembly features
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